Warehouses need to build a three in one security system of "intelligent perception+automation prevention and control+data-driven", deploying the following core equipment and technical solutions for cargo security, intrusion prevention, and operational risks:
I. Intelligent Perception Layer
AI video surveillance system
The 4-megapixel ball camera is equipped with infrared fill light, with a resolution of 1920 × 1080 in low light environments, and can automatically identify abnormal behaviors such as climbing and staying;
Real time monitoring of equipment operation status and abnormal displacement of goods using deep learning methods, with a response delay of ≤ 2 seconds;
3D machine vision tracking system
Through multi-sensor fusion technology, the physical space of the digital twin warehouse can capture real-time personnel trajectories, cargo handling postures, and quantities;
Environmental Perception Sensor
The temperature and humidity/smoke sensor linkage lighting system automatically adjusts environmental parameters and triggers fire warnings;
II. Automated prevention and control equipment
Automated Stereoscopic Library (AS/RS)
Elevated shelves and aisle stackers enable automatic storage and retrieval of goods, increasing space utilization by 300% and supporting 24-hour unmanned operations;
AGV intelligent handling system
Laser guided AGV with a load capacity of 150kg, capable of autonomously avoiding obstacles and transporting goods, with a path accuracy of ± 10mm;
Intelligent access control management
Facial recognition+RFID dual authentication gate, second level verification of personnel permissions and recording of entry and exit trajectories;
X-ray security inspection system
The dual view X-ray machine penetrates a 34mm steel plate, and AI automatically identifies cutting tools, flammable liquids, and suspicious containers with a detection rate of over 95%;
III. Emergency protection configuration
Physical protective facilities
Explosion proof walls (with an explosion-proof equivalent of ≥ 1kg TNT) are used to isolate hazardous material storage areas, and explosion-proof tanks are used to dispose of suspicious objects;
Unmanned disposal unit
The quadruped robot is equipped with multispectral sensors to remotely transfer high-risk items to the quarantine area;
One click alarm network
Deploy emergency buttons in the work area, linking sound and light navigation with security terminals;
IV. Partition strategy and technical indicators
Key parameters of core equipment combination in functional areas
Goods storage area X-ray machine+RFID scanning door detects ≥ 800 pieces of goods per hour
Explosion proof wall and temperature and humidity sensor in high-risk storage area, with an explosion-proof equivalent of ≥ 1kg TNT
Automated homework area: AGV+stacker linkage system positioning accuracy ± 10mm
Personnel channel: facial recognition gate+metal detection gate passage efficiency ≤ 3 seconds/person
Operation and maintenance standards:
Monitoring data blockchain certificate storage ≥ 180 days;
Equipment failure rate<0.1%, daily automatic stress testing;
Security Enhancement Measures
Network security: firewall+data encryption ensures the security of WMS system, and permission level management prevents data leakage;
Emergency plan: Develop procedures for handling equipment failures, fires, invasions, and other scenarios, and equip with ultra-fine dry powder fire extinguishing devices;